Deputy Manager - Engineering (Lead - Reliability Engineering (MFU))

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Job Description

At Zydus Takeda Healthcare Pvt. Ltd. , Navi Mumbai, we are looking out for a passionate leader to optimize our maintenance program! As a Site Reliability Centered Maintenance Lead to drive drive impactful projects like RCM, process optimization, and digital transformation!

About the Company -

Zydus Takeda Healthcare Pvt. Ltd. is a Joint Venture between two pharmaceutical giants - Zydus Healthcare Ltd.; an India based leading Pharmaceutical Company with global footprints and Takeda Pharmaceuticals, the largest Pharmaceutical Company coming from Japan with worldwide presence. For more information visit - https://www.takeda.com/en-in/who-we-are/about-zydus-takeda.

Qualification

• Education (minimum/desirable): University degree in Mechanical Engineering
• Experience: At least 10 years (with 1-2 years in Lead / Deputy- Lead role) of handling MFU (Maintenance, Facility, Utility) on a Reliability centered maintenance (RCM) program. Hands on working experience in Planning and RCM through digitized platform like CMMS/ SAP-PM, KNEAT-Paperless Validation
• Experience from any chemical or API manufacturing industry

Accountabilities

• As Site RCM lead shall ensure effective planning, Maintenance of the Equipment, Facility & Utility
• Lead troubleshooting and optimization of maintenance program
• Span of control
  • Budget: Spares Management, Services, AMC, Asset Life cycle review and Capex proposal, Obsolescence Management for Equipment, Facility, Utility
  • Resources:  1- 10 resources (Planner, Maint. Executive, Maint. Tech, Reliability Tech.)
• Drive projects related to RCM, Process Optimization, Digital projects for paperless & DI,
• Ensure compliance with cGMP (Current Good Manufacturing Practices) and regulatory standards while maintaining data integrity and Good Engineering Practices.
• Provide technical support for delivering all Quality & Safety related activity like EHS Technical standards, Quality Assessment upgrades etc
• Collaborate with cross-functional teams to ensure Asset are kept healthy, safe and efficient for manufacturing.
• Ensure all equipment’s, Facility is compliant to Statutory activity related to Factory Act & other guidance’s
• Track, Analyse & improve KPIs related to Life cycle Asset and Maintenance program.
• Upkeep all data & Records in CMMS / SAP-PM ad CMMS  Admin
• Collaborate with cross functional teams to improve Asset Reliability & reduce down time through effective implementation of Six Sigma attributes.
• Continually improve Asset reliability through Asset Life Cycle review and re-capitalization of Assets
• SPOC for audits and ensure readiness for internal and external inspections for MFU (Maintenance, Facility & Utility) vertical

Must Have In-depth Knowledge & application at

• Chemical API Manufacturing equipment’s like but not limited to Reactors, Centrifuges, Dryers, Mills, Sieving units, Utilities, Piping, Water systems.
• Should have hand on in area of Reliability attributes like Condition Monitoring & related instruments, Data analysis, FMEA, RCA, APMS (Asset performance Management system) etc
• Proficiency in developing long term Asset reliability programs.
• Sound knowledge of Six Sigma attributes & application
• Solid understanding and development of Facility Layouts, Zoning Concepts, P&ID
• Comprehensive understanding of Data integrity, Quality culture, EHS standards
• Strong knowledge of regulatory requirements, including cGMP and ISO standards.
• Proficiency in planning & utilizing CMMS / SAP-PM systems and need to be SPOC for CMMS at site
• Lead continuous improvement and reliability initiatives that includes development of multiyear road maps
• Excellent troubleshooting and problem-solving skills for process equipment’s.
• Strong collaboration and communication skills to work effectively with cross-functional teams and external service providers.

Good To Have

• Understanding of manufacturing Processes
• Understanding of Process Automation,
• Six Sigma Green Belt certification

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